• PET bottles after removing the caps, labels etc, fed to the Granulator by belt conveyor.
  • The bottles/molding waste is ground to size in the granulator and granulated is conveyed to cyclone separator state-I by pneumatic conveying blower stage-I.
  • The cyclone separator stage-I discharges the granulates to wet Gravity Separation tank where a set of surface agitators wash the granulate and remove the dust ,the floating dust at the discharge end from where it is carried by overflowing water. The Conveying Screw housed at the bottom Gravity Separation Tank conveys the washed granulate to inlet of Screw Conveyor Stage-I.
  • Screw Conveyor Stage-I discharges the washed chips to Washing Bath, where a pair of washing Screws further thoroughly wash the granulate and removes the dirt end of bath and feed it to inlet of screw conveyor stage-II.
  • Any floating dirt separated in washing bath is also discharged along with overflowing water to drain line.
  • Screw Conveyor Stage-II discharges the washed granulate to High Chip Dryer which removes the moisture from the granulate by centrifugal action and also conveys it to Cyclone Separator Stage-IA.
  • The granulate from outlet of cyclone are dried by Chip Conveying Blower Stage-I and chip Conveying Blower Stage-II
  • Chip Conveying Blower Stage-II delivers the dried granulate to Cyclone Separator Stage-II. Diverter Valve connected at the outlet of Cyclone facilitates bagging of granulates by diverting them to alternate stock Collection hopper.
  • Filter bags connected to the top of Cyclone Separators stage, separate any fines generated during granulation I,IA,II & III.
  • Entire Washing Plant except area required for storing the bottles, caps and labels removing can be accommodated in a floor space measuring 14 meterx14 meterex6.5 Height.


Utilities Required :-

  • Electric Power – 70KW
  • Compressed Air-10 CFM at 4 to 5 Kg/hr.
  • Water circulation – 250 LPM at 2-3 Bar.
  • Water Treatment & Filtration Plant.